It is true you can get lots of beginner-level kits today. But many of them have tiny components, ICs, or rely on some complicated “magic chip” (a preprogrammed IC). These projects were simple and useful and inexpensive.
The initial costs of an amorphous core transformer are higher than of a crystalline silicon steel core transformer: first, the amorphous material itself is more expensive than crystalline silicon steel and second, the saturation magnetic flux density of amorphous steel is lower than that of silicon steel. This means larger sizes of amorphous core transformers are required, which results in a higher cost per unit. However, the higher initial costs can be compensated by lower operating costs over the lifetime of the transformers due to their increased energy efficiency.
My experience with > 25Gb/s was that I needed a low loss dielectric, smooth copper and the PCB panel was rotated 15 degrees wrt the PCB blank.
All of the wireless charging pads we've tested in this guide are Qi-compatible, so you'll need a Qi-compatible smartphone to use them. Many recent flagship smartphones including the iPhone 8, iPhone X, iPhone XS, Galaxy S10, and Pixel 3 support Qi-wireless charging. If you have a smartphone that came out in the last two years, it probably supports wireless charging through the Qi standard.
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On the other hand, the fact that these various gate-driver, H-bridge, and stepper controller ICs can handle the currents I want with low logic voltage thresholds suggests that there should be at least a few monolithic, and cheaper, MOSFETs that can switch a few amps around on low voltages. Where are they hiding?
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Copper represents the best compromise between electrical conductivity, mechanical properties, and cost. Other material could be used but either do not match cost limitation or mechanical properties.
Hmm, how about you make a little inductive boost circuit to push an injection of charge into that gate? No need for complete SMPS, it should work discontinuously. You can control it with the micro (you’d need another spare port, though) with addition of another BJT. Once its gate is charged, the MOSFET can stay on for seconds or longer, so for your purpose it should suffice.
All manufacturers are working continuously on the improvement of such relatively artisanal methods to allow better lifetime, minimized production time and overall better quality.
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